The Manufacturing Process Types in the LED Bulb Light Industry

LED Bulb: The procedure types are the overall approaches to control the manufacturing activities on the basis of the volume and variety characteristics. Understanding the difference of the method types will help improve the production capacity in the LED light industry.

In many industries, there are several general approaches to control the manufacturing processes. These general approaches are called process types. In the LED light industry, the method types are set to control the operation of the volume-variety manufacturing activities. For an LED light manufacturer, several process types are classified showing the methods of managing the manufacturing operations with different volumes and a variety of features. Based on the increasing volume and decreasing variety, these process types are project processes, jobbing processes, batch processes, mass processes, and continuous processes. These process types are widely applied in the LED tube industry. As an example, the manufacturing activities of LED bulb products are most likely managed by mass processes.

Project processes.

The project processes would be the managing activities to cope with the highly customized projects, such as some tailor-made products. For such customized projects, it takes a lengthy time to complete the spare part production and the individual service part, not to mention the entire project. Therefore, in the project processes of the LED light manufacturer, the features are low volume and high variety.

The activities mixed up in projects could be interrupted or changed by the uncertainty and goal changed by the customers or the manufacturing processes. Examples of project processes include the LED lighting projects of the stadium and the tunnel. The main element point of the project processes is that each activity has a unique start time and finish time. There might be a number of years interval between the jobs, as the resources need certainly to be allocated and organized for these jobs.

Jobbing processes.

The jobbing processes will also be designed to cope with quite a high variety and low volumes. In the project processes of the LED bulb manufacturer, each product has unique allocated resources, in some cases may be more or less exclusively to it. However, in the jobbing processes, each part or product needs to utilize the operation’s resources with others.

The manufacturing lines in the jobbing processes are making a series of products. The products may require the exact same resources and the exact same type of operation, but they may differ in the levels of usage. Examples of the jobbing processes could be the LED lighting system of a warehouse. This type of project will demand several types of LED tubes and LED bulb products to attain luminous purposes. The products should install LED chips, LED drivers, and LED housing. However, their needs for the exact same resources are going to be different in the assembly lines. 

Batch processes.

In general practice, batch process and jobbing processes could be similar, nevertheless, the batch processes have less variety in contrast to the jobbing processes. As the term batch indicates, the output of each process can make multiple bits of the product. In the manufacturing line, each single operation has a unique repeatable part. The person operation is repeating itself through batch production. led facade lighting If how big the batch is small, only 2 or 3 pieces, the batch process is going to be nearly the same as the jobbing processes.

This is normally in the event of a new product. However, if the batch size is large, and the merchandise is frequently manufactured on the production lines, the batch processes could be repetitive. Therefore, the batch processes can support a broader range of volume and variety, in contrast to other processes. Take an LED bulb manufacturer for example. The manufacturing of the T12 LED tube light and T8 LED tube light could be batch processes, and the size is going to be large.

Mass processes.

The mass processes are made to deal with products in high volume but low variety, with regards to the style or mechanism of the products. The LED tube light products are an example. You will find various types of tubes available, including the T12 LED tube light and T8 LED tube light. However, the manufacturing lines remain mass processes because the various features or variants of the tubes don’t affect the type of manufacturing activities.

They’re using the same processes, with only some different spare parts installed on the lines. The processes in the LED light production lines are most likely repetitive and predictable. For example, the tubes are firstly assembled with the chips, then with the drivers, and finally with the housing. Needless to say, different tubes may use several types of LED chips, LED drivers, and housing.

Continuous processes (LED Bulb)

The continuous processes are the next stop of the mass processes, which work on higher volume and lower variety. These processes could be interpreted as production activities with longer timescales. Sometimes, the manufacturing lines work endlessly to create huge quantities of products. The products seem inseparable and are needed in an endless flow. In a few extreme cases, continuous processes are required to work continuously, as the operation needs to supply the products without a break.

These processes are normally designed to deal with relatively inflexible, capital-intensive technologies with highly predictable flow. Up to now, these processes aren’t applicable to the LED light industry, as the LED tube or LED bulb products remain not so popular in our everyday lives. The continuous processes are far more suited to steel-making and electricity utilities.

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